Production Capacity

  • Capacity
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Pattern Construction

  • Production and Custom Patterns and Plugs produced from prints or IGES Files
  • Patterns for High Production runs and one-off custom
  • Patterns on Match Plates for Iron, Stainless Steel and Bronze Castings
  • Pattern Construction up 50 ft. in length and 16 ft in height
  • CNC Machined part tooling and fixtures available

 

Molding Capabilities

  • MarsKeel Lifetime Ceramicast Tooling System ™ available for Custom and Production Keel Accounts
  • One-off Custom Molding from our MarsKeel Accusand™
  • In-house Molding Capacity for keels up to 200,000 lbs

 

Lead Alloy Casting

  • Keel casting up to 200,000 lbs.
  • Production and Custom one-off castings
  • Design Consultation for High Performance Custom keels
  • CNC Machined finishes
  • Custom coating applications

 

Ferrous and Non-Ferrous Castings

  • Lloyds Register Certified Foundry

 

Ferrous

  • Up to 4500 lbs net cast weight
  • Heat-resistant stainless steels
  • Corrosion resistant stainless steels
  • Carbon, low-alloy and tool steel

 

Non-Ferrous

  • Up to 9000 lbs net cast weight
  • Beryllium copper
  • High-conductivity copper
  • Bronze
  • Aluminum

 
 

Major Machining Available

 

CNC Turning

  • 8 Units, 3-Axis Capability c\w Live Tooling
  • Maximum Swing: 38″
  • Between Centers: 165″
  • Bar Feeder: to 1.75″ Dia.

 

CNC Horizontal Mills

  • 5 Units, 5 axis.
  • Max. Spindle Dia: 6″ (152.4 mm)
  • Max. Travel: 110″ x 360″
  • Max. Table Size: 96″ x 320″
  • Equipped with gundrilling attachment.

 

Conventional Turning

  • 4 Units
  • Max. Swing: 50″
  • Between centers: 360″
  • Fabrication Available
  • CWB Approved, to CSA Standard W47.1 in Division 3.
  • Custom Fabrications in Steel, Stainless Steel and Aluminum.
  • Welding processes, MIG, TIG and Stick

 

Plate Forming and straightening available

  • Plate Shear, 20′ long x 1.25″.
  • Bending Forming, 1000 ton x 24″, 800 ton x 31′
  • Plate Rolling, largest is 16′ x 22.5″

 


 

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Production Capacity Info Sheet